Paul's Travel Pictures

Toyota Carina ED Headlight Bulb Replacement Guide
A pictures illustrated step by step instruction guide for replacing a burnt out headlight bulb in a 1993-1998 Toyota Carina ED.

Main Menu            Home           Digital Cameras

Misc. Pictures            Articles            My Blog

 
This vehicle maintenance guide was specifically written to assist owners of the 1993 to 1998 Toyota Carina ED third generation ST200 series sedan in swapping out a faulty headlight or "headlamp" light bulb with a new one. Owners of other similar Toyota cars from the 1990's or early 2000's may also find this guide to be useful. Some of the similar automobiles include the Toyota Carina, Corona, MR2, Celica, Corolla, Camry, and Avensis. Please proceed with caution at your own risk.
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-001
1994 Toyota Carina ED

 
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-002
Headlamp Assembly

 
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-003
Hood Opened

 
We purchased this 1994 Toyota Carina ED at the beginning of our trip through New Zealand in January 2010.

The car came from the dealer with a new "Warrant of Fitness" or "WOF", which ensured us that the major mechanical parts and safety features of the car were in good working order.

Now, a few months later, I discovered that the driver side headlight bulb has burned out. I removed the old bulb and visited the local Repco Auto Parts store to purchase a replacement.

The old part is a Narva 48881 H4 12V 60/55W combination low and high beam bulb.

The new bulb is a Mech Pro H4 Halogen Globe MPH4 12V 60/55W P43T. The H4 is also known as the # 9003.

No tools of any kind are necessary for this procedure.



 
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-004
Light Bulb Access Port
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-005
Unscrewing Collar Nut
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-006
Plastic Collar Nut Removed
The first step for replacing the headlight bulb in a 1993-1998 Toyota Carina ED is to open the hood.

Then examine the rear of the headlight assembly.

There are two large black plastic collar nuts on the back of the assembly.

One is for the signal light bulb near the outer edge of the assembly, and the other closer to the center of the car is for the combination low/high beam headlight bulb.

Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-007
Wiggling Out Power Plug
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-008
Power Connector Removed
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-009
Tugging Dust Boot Tab
To access the headlight bulb, first turn the large black plastic collar nut about 1/2 turn in the counter clockwise direction until it can be easily removed.

Next, gently jiggle and pull the power plug off the bulbs metal prongs.

Then pull the small tab on the rubber dust cover and remove it.

Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-010
Rubber Dust Boot Removed
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-011
Headlight Bulb Power Prongs
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-012
Squeezing Retaining Clip
After the dust cover is removed, pinch the two arms of the metal retaining clip towards each other and allow the arms to freely pivot towards the bottom of the assembly.
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-013
Retaining Clip Lowered
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-014
Removing Headlamp Bulb
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-015
Low Beam Burned Out
Now that the retaining clip has been lowered, you can gently pull out the old headlight bulb from inside the headlamp assembly.

If you examine the picture of the old bulb closely, you can see that the metal wire connection for the low beam element is burned out and the connection is broken.

Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-016
Narva 48881 H4
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-017
12V 60/55W Low/High Beam
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-018
New Mech Pro Halogen H4
I took the old burned out headlight bulb with me to auto parts store, to ensure that I purchased the correct replacement part.
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-019
Holding New Headlight Bulb
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-020
Headlight Bulb Socket
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-021
Inserting New Light Bulb
When handling the new headlight bulb, be sure to use a paper towel or gloves.

Any oil or grease on the glass bulb can shorten its life.

The new H4 bulb has three metal tabs around the outer edge of the metal ring.

It can only be inserted into the headlight assembly one way.

It should slide in easily and fit securely into the headlight socket.

(If necessary, the 9003 bulb should also be compatible.)



 
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-022
New Bulb In Place
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-023
Raising Retaining Clip
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-024
Retaining Clip Snapped In
When the new bulb is in the socket, raise the metal retaining clip and pinch the two arms towards each other.

With the arms pinched together, snap them into place against the metal ring around the headlight bulb.

Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-025
Re-Installing Dust Boot
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-026
Rubber Dust Cover In Place
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-027
Lining Up Power Plug
Then push the rubber dust cover back into place around the headlight bulb socket, push the power plug connector onto the headlight bulb's three prong metal plugs, and twist the black collar nut on.

The black plastic collar nut only requires a 1/4 to 1/2 turn to secure it in place on the grey plastic headlamp assembly.

Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-028
Dusting Off Power Connector
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-029
Three Prong Power Plug
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-030
Power Plug Pushed On
Double check that the power plug and black collar nut are securely in place before testing out the new headlight bulb.

If for some reason the new headlight bulb does not work, try cleaning the power plug, check the wires for damage, and check the fuse box.

Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-031
Twisting On Collar Nut
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-032
Collar Nut Secured
Toyota-Carina-ED-Headlight-Bulb-Replacement-Guide-033
New Headlight Bulb Works
For more of my related photo galleries, click on the following links: Buffing Old Faded Headlights, K&N Air Filter Cleaning, Fuzion ZRi Tire Review, Car Interior Carpet Replacement Guide, Toyota Carina ED Oil Change Guide, and the Falcon Ziex ZE-512 Tire Review.

If you found this guide to be helpful, please consider making a small donation by clicking on the PayPal.com "Donate" button located to the right of this paragraph. Thank you!
(Note: I am not a registered charity. Donations are not tax deductible.)

Main Menu       Home       Digital Cameras

Misc. Pictures       Articles       My Blog

 

Copyright 2024 © PaulsTravelPictures.com
 All Rights Reserved ®

Paul's Travel Pictures is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com.

Privacy Policy     About Paul & Author Contact Info