Paul's Travel Pictures

Ford Flex Interior Door Panel Removal Guide
How to take off the plastic interior door panels in a 2009 to 2019 Ford Flex in order to upgrade the speakers.

Main Menu            Home           Digital Cameras

Misc. Pictures            Articles            My Blog

Ford-Flex-Interior-Door-Panel-Removal-Guide-001
2019 Flex Door Panel
Ford-Flex-Interior-Door-Panel-Removal-Guide-002
Door Opener Handle
Ford-Flex-Interior-Door-Panel-Removal-Guide-003
Pry Out Trim Piece
This automotive maintenance tutorial was specifically written to assist owners of the first generation (2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018 & 2019) Ford Flex crossover SUV in removing the plastic interior door panels in order to upgrade the OEM door speakers, add soundproofing material, fix a faulty electrical switch or replace a broken power window motor or regulator.

Owners of other Ford or Lincoln vehicle such as the Explorer, Fiesta, Focus, Fusion, C-Max, Mustang, Taurus, EcoSport, Escape, Edge, Expedition, Transit Connect, F-150, Ranger, MKZ, MKC, Navigator, MKX and Continental may also find these DIY instructions to be helpful.

The tools needed to complete this procedure include a plastic pry bar tool, a flathead screwdriver, a 10mm socket with a short extension bar and a 1/4" drive ratchet and a Phillips head screwdriver.

In order to remove the OEM door speaker, you'll need a 1/4" socket and an extension bar and a 1/4" drive ratchet.



 

Ford-Flex-Interior-Door-Panel-Removal-Guide-004
Trim Cover Removed
Ford-Flex-Interior-Door-Panel-Removal-Guide-005
Silver Bolt Exposed
Ford-Flex-Interior-Door-Panel-Removal-Guide-006
Door Pull Handle
The first two steps are to lower the power window all the way down and fully open the door.

Move to the chrome silver door opener handle near the power door lock button.

Gently pry out the black plastic trim piece located behind the door opener handle with a plastic pry bar tool.

Set the trim piece aside in a safe place. Once the trim piece is out of the way, you'll be able to see a silver bolt head.

Next, move to the middle of the armrest by the door pull handle.

Ford-Flex-Interior-Door-Panel-Removal-Guide-007
Pry Out Rectangular Cover
Ford-Flex-Interior-Door-Panel-Removal-Guide-008
Bolt Cover Removed
Ford-Flex-Interior-Door-Panel-Removal-Guide-009
Pry Out Red Reflector
Pry out the rectangular shaped trim cover located at the middle of the armrest below the door pull handle.

There are two notches on the top edge of the cover. You may need to pry at both notches to remove the cover.

Set the cover aside in a safe place.

Move to the outer edge of the door panel and locate the red plastic reflector.

Ford-Flex-Interior-Door-Panel-Removal-Guide-010
Plastic Reflector Removed
Ford-Flex-Interior-Door-Panel-Removal-Guide-011
Loosen Counterclockwise
Ford-Flex-Interior-Door-Panel-Removal-Guide-012
Silver Bolt Removed
Gently pry out the top edge of the red plastic reflector and set it aside in a safe place.

Remove silver metal bolt located behind the door opener handle by turning it in the counterclockwise direction with a 10mm socket, an extension bar and a 1/4" drive ratchet.

Set the bolt aside with its trim cover.

Ford-Flex-Interior-Door-Panel-Removal-Guide-013
Remove Armrest Bolt
Ford-Flex-Interior-Door-Panel-Removal-Guide-014
Black Bolt Removed
Ford-Flex-Interior-Door-Panel-Removal-Guide-015
Outer Edge Screw
Remove the bolt in the middle of the armrest by turning it in the counterclockwise direction with the 10mm socket and a 1/4" drive ratchet.

Set the black metal bolt aside with the armrest trim cover.

Remove the screw on the outer edge of the door panel that was hidden by the red plastic reflector by turning it in the counterclockwise with the Phillips head screwdriver.

Set the screw aside with the red plastic reflector.

Ford-Flex-Interior-Door-Panel-Removal-Guide-016
Two Bolts, One Screw
Ford-Flex-Interior-Door-Panel-Removal-Guide-017
Rubber Bumper Screw
Ford-Flex-Interior-Door-Panel-Removal-Guide-018
Remove Counterclockwise
Remove the screw that has a rubber bumper attached to it at the outer middle area of the door panel in the counterclockwise direction.
Ford-Flex-Interior-Door-Panel-Removal-Guide-019
Bottom Edge Screws
Ford-Flex-Interior-Door-Panel-Removal-Guide-020
Below Speaker Grille
Ford-Flex-Interior-Door-Panel-Removal-Guide-021
Inner Edge Screws
Remove the two Phillips head screws on the bottom edge of the door panel in the counterclockwise direction.

Remove the two screws on the inner edge of the door panel.

Ford-Flex-Interior-Door-Panel-Removal-Guide-022
Top Inner Screw
Ford-Flex-Interior-Door-Panel-Removal-Guide-023
Five Screws Removed
Ford-Flex-Interior-Door-Panel-Removal-Guide-024
Lift Off Door Frame
Set the five Phillips head screws aside with the other fasteners.

At this point, you should have removed three plastic pieces, two bolts and six Phillips head screws.

Carefully lift the door panel off the top edge of the metal door frame.

You will still need to disconnect the pop rivet behind the triangular shaped sail panel at the top inner corner.

Ford-Flex-Interior-Door-Panel-Removal-Guide-025
Sail Panel Pop Rivet
Ford-Flex-Interior-Door-Panel-Removal-Guide-026
Tilt Away Top Edge
Ford-Flex-Interior-Door-Panel-Removal-Guide-027
Door Handle Cable
Gently pull out the sail panel at the top inner corner of the door panel and release the pop rivet friction fastener.

Tilt the top edge of the door panel towards yourself.

Ford-Flex-Interior-Door-Panel-Removal-Guide-028
Squeeze Blue Prongs
Ford-Flex-Interior-Door-Panel-Removal-Guide-029
Pull Out Plastic Collar
Ford-Flex-Interior-Door-Panel-Removal-Guide-030
Lift Out Metal Cylinder
There are two prongs on the blue plastic collar near the end of the cable for the door opener handle mechanism.

Squeeze the two prongs or "barbs" together with some needle nose pliers.

Pull the blue plastic collar out of the bracket and swing out the metal cable.

Lift the metal cylinder at the end of the cable out of its socket in the rear of the door opener handle.

Ford-Flex-Interior-Door-Panel-Removal-Guide-031
Push In Release Tab
Ford-Flex-Interior-Door-Panel-Removal-Guide-032
Remove Power Plugs
Ford-Flex-Interior-Door-Panel-Removal-Guide-033
Door Panel Removed
On this front passenger door panel, there are two electrical connectors.

Push in the release tab on small black plastic power plug for the door lock switch before pulling it straight out of its socket.

Push in the release button on the white plastic connector for the switch panel before sliding it out of its socket.

Set the plastic door panel aside in a safe place.



 

Ford-Flex-Interior-Door-Panel-Removal-Guide-034
Metal Door Frame
Ford-Flex-Interior-Door-Panel-Removal-Guide-035
Loosen Speaker Screws
Ford-Flex-Interior-Door-Panel-Removal-Guide-036
Line Up Two Lower Hooks
The OEM front door speaker is located at the bottom inner corner of the metal door frame.

The OEM speaker can be replaced with aftermarket car speakers in the following sizes: 5 1/4" (5.25"), 5" x 7" and 6" x 8".

To remove the old speaker, loosen the four screws in the counterclockwise direction with a 1/4" socket and a ratchet.

I highly recommend applying some Dynamat sound deadener to the metal door frame and the back side of the plastic door panel to help prevent rattles and vibrations when you crank up the volume.

To replace the plastic door panel, hold it near the door frame and tilt the top edge towards yourself.

Lower the two black plastic hooks at the bottom of the door panel on to the bottom of the frame for support.

Ford-Flex-Interior-Door-Panel-Removal-Guide-037
Push In Black Power Plug
Ford-Flex-Interior-Door-Panel-Removal-Guide-038
Replace Grey Plug
Ford-Flex-Interior-Door-Panel-Removal-Guide-039
Lower Cylinder In Socket
Replace the small black plastic electrical connector by pushing it into the socket. It should click securely into place.

Push the grey plastic power plug straight into its socket.

Lower the metal cylinder at the end of the door opener cable into its socket.

Ford-Flex-Interior-Door-Panel-Removal-Guide-040
Push In Blue Prongs
Ford-Flex-Interior-Door-Panel-Removal-Guide-041
Sail Panel Pop Rivet
Ford-Flex-Interior-Door-Panel-Removal-Guide-042
Pull Out Door Lock Stalk
Push the blue plastic collar into the bracket until the two prongs pop into place.

Line up the pop rivet fastener behind the sail panel at the top inner corner of the door panel with the hole in the metal door frame near the side view mirror.

Pull the door lock stalk through the hole at the top outer corner of the door panel.

Push the sail panel pop rivet into place.

Ford-Flex-Interior-Door-Panel-Removal-Guide-043
Lower Panel On Frame
Ford-Flex-Interior-Door-Panel-Removal-Guide-044
Replace Top Inner Screw
Ford-Flex-Interior-Door-Panel-Removal-Guide-045
Inner Middle Screw
Lower the top of the door panel on to the upper lip of the metal door frame.

Replace the two screws on the inner edge of the door panel by turning them in the clockwise direction with a Phillips head screwdriver.

Ford-Flex-Interior-Door-Panel-Removal-Guide-046
Bottom Inner Screw
Ford-Flex-Interior-Door-Panel-Removal-Guide-047
Bottom Middle Screw
Ford-Flex-Interior-Door-Panel-Removal-Guide-048
Bottom Outer Screw
Replace the two screws on the bottom edge of the door panel.

Replace the screw with the rubber bump to the bottom outer corner of the door panel.

Ford-Flex-Interior-Door-Panel-Removal-Guide-049
Top Outer Edge Screw
Ford-Flex-Interior-Door-Panel-Removal-Guide-050
Red Plastic Reflector
Ford-Flex-Interior-Door-Panel-Removal-Guide-051
Gently Pop In Reflector
Replace the screw on the outer edge of the door panel.

Gently push the red plastic reflector back into place.

Ford-Flex-Interior-Door-Panel-Removal-Guide-052
Black Armrest Bolt
Ford-Flex-Interior-Door-Panel-Removal-Guide-053
Tighten Clockwise
Ford-Flex-Interior-Door-Panel-Removal-Guide-054
Armrest Bolt Cover
Replace the black metal bolt into the middle of the armrest by turning it in the clockwise direction with a 10mm socket and a 1/4" drive ratchet.
Ford-Flex-Interior-Door-Panel-Removal-Guide-055
Pop In Trim Cover
Ford-Flex-Interior-Door-Panel-Removal-Guide-056
Silver Door Handle Bolt
Ford-Flex-Interior-Door-Panel-Removal-Guide-057
Tighten Clockwise
Push the trim cover back into place.

Replace the silver bolt behind the door opener handle by turning it in the clockwise direction with the 10mm socket and a 1/4" drive ratchet.

Ford-Flex-Interior-Door-Panel-Removal-Guide-058
Re-Insert Trim Piece
Ford-Flex-Interior-Door-Panel-Removal-Guide-059
Snap Cover In Place
Ford-Flex-Interior-Door-Panel-Removal-Guide-060
Door Panel Replaced
Pop the plastic trim piece back into place behind the door opener handle.

Sit inside the vehicle, close the door and verify that the door opener handle, power door lock switch, power window switch, door lock stalk and door speaker are all working properly.

Be sure to record the speaker upgrade in your vehicle's service records.

Please check out all of my Ford Flex DIY Repair & Maintenance Guides.
 

If you found this guide to be helpful, please consider making a small donation by clicking on the PayPal.com "Donate" button located to the right of this paragraph. Thank you!
(Note: I am not a registered charity. Donations are not tax deductible.)



 

Main Menu       Home       Digital Cameras

Misc. Pictures       Articles       My Blog

 

Copyright 2024 © PaulsTravelPictures.com
 All Rights Reserved ®

Paul's Travel Pictures is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com.

Privacy Policy     About Paul & Author Contact Info